Home > Systems > Fully Automatic Assembly Systems
Fully Automatic Systems Semi-Automatic Systems Manual Workstations

Fully Automatic Assembly Systems

Fully automatic assembly systems interconnected either by a flexible workpiece-carrier circulation system or by robots that work in unison.

System Parameters

  • Cycle time per battery pack: 30 seconds
  • Feeding of pre-assembled battery packs
  • Resistance welding of cell connectors with individual batteries
    • 0.8 seconds per weld with evaluation of welding parameters
    • Up to 60 welds per battery pack
  • Final assembly of battery packs
  • End-of-Line Testing (EOLT) of battery packs
    • Charging current
    • Charging time
    • Functional test
  • Bilateral laser marking

System Parameters

  • Cycle time per power take-off: 6.5 seconds
  • Feeding and pre-assembly of different sheet metal parts
  • Injection molding machine loading and unloading
  • Final assembly/inspection of assembled power take-offs
  • Placement of components into trays

System Parameters

  • Cycle time per syringe: ≤ 0.5 seconds
  • Feeding pre-filled syringes, aligning and preparing 10 at a time for packaging
  • Gripping, rotating, and placing 10 syringes simultaneously into blisters

System Parameters

  • Cycle time per switching valve: 6.5 seconds
  • Feeding spool bodies and assembling with contact pins
  • Feeding copper wire and winding on spool bodies
  • Feeding of wired components (diodes), bending and assembling
  • Resistance welding of contacts
  • Feeding and assembling sheet metal parts
  • 360° laser welding of sheet metal parts
  • Final inspection and preparation for plastic encapsulation
  • 4-fold plastic encapsulation of the component
  • Component inspection and palletization

System Parameters

  • Cycle time per connector: 5 seconds
  • Fully automatic feeding and assembly of various sheet metal parts
  • Packaging components in carton
  • Cartons sealed, labeled and palletized

System Parameters

  • Cycle time per connector strip: 7.5 seconds
  • Different contact pins are punched from a carrier belt and pre-assembled
    • Up to four different pins per connector possible
    • 42-pin and 30-pin connectors (0.8 seconds per pin)
  • Injection molding machine loading (4 cavities)
  • Inspection of encapsulated connector strip
    • High voltage test
    • Oscillation test of the pins
  • Placement of connector strip into blisters (from the coil)
  • Blisters welded with a protective film

System Parameters

  • Cycle time per coil: ≤ 0.2 seconds
  • Fully interconnected transfer line with reel-to-reel carrier belt processing
  • Wire diameter 32-50µm
  • Pulse current test station
  • Alignment and bending of terminals on a rotary index table

System Parameters

  • Cycle time per motor: 15 seconds
  • The motor housing is lifted and aligned using two centering pins
  • The ECU unit is already centered and is gripped with a floating mechanism
  • The motor sleeve is heated with an inductor and expanded
  • The motor must be guided over the ECU unit within three seconds